Recall report: Possible driveshaft fracture impacts more than 180K Ford trucks

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Updated Dec 28, 2021
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The following safety recalls were issued Monday by the National Highway Traffic Safety Administration (NHTSA):

  • Daimler Trucks North America (DTNA) is recalling certain 2020-2022 Western Star 4700, 2019-2022 Freightliner 114SD, 2021-2022 Western Star 49X, Freightliner Cascadia P4, 2022 Western Star 47X, 2021 Western Star WF110, 2020 Western Star WJ121, and 2019-2021 FCCC XCP Chassis vehicles. The fuel tubes between the fuel rail and the injectors for cylinders four, five, and six may fatigue and crack, which can result in a high pressure fuel leak. A high pressure fuel leak in the presence of an ignition source can increase the risk of a fire. NHTSA says potentially 2,843 units are affected by the recall.
  • DTNA is recalling certain 2022 Thomas Built Saf-T-Liner C2 school buses. The gas pedal may be misaligned and wear a hole into the floor mat, which can trap the gas pedal. A trapped gas pedal will not allow the vehicle to decelerate as expected when the driver lifts their foot from the gas pedal, resulting in unintended acceleration and an increased risk of a crash. NHTSA says potentially 1,218 units are affected by the recall.
  • Ford Motor Company is recalling certain 2021-2022 F-150 vehicles. Underbody heat and noise insulators may loosen and contact the aluminum driveshaft, which could damage the driveshaft and cause it to fracture. A fractured driveshaft can cause a loss of drive power, or a loss of vehicle control if the driveshaft contacts the ground. Additionally, unintended movement could occur while parked if the parking brake is not engaged. Any of these scenarios can increase the risk of a crash. NHTSA says potentially 184,698 units are affected by the recall.
  • Ford is recalling certain 2018 F-150 vehicles with manual and power release tailgates. The tailgate latches may unlatch unexpectedly while driving. Unexpected tailgate opening may allow unrestrained cargo to fall out of the truck bed and become a road hazard, increasing the risk of a crash. NHTSA says potentially 57,591 units are affected by the recall.
  • Ford is recalling certain 2020 Transit vehicles equipped with All Wheel Drive (AWD). The bolts that attach the rear driveshaft to the transfer case may become lose or damaged, which can result in separation of the driveshaft from the transfer case. Driveshaft separation can result in a loss of drive power, or unintended movement while parked if the parking brake is not engaged, increasing the risk of a crash. NHTSA says potentially 4,548 units are affected by the recall.
  • Ford is recalling certain 2014 Transit Connect vehicles equipped with a Panoramic Fixed-Glass Vista roof. An improper bond may exist between the panoramic roof and the vehicle body, which may result in the panel separating from the vehicle. Panoramic roof panel separation while driving can increase the risk of an injury or crash. NHTSA says potentially 311 units are affected by the recall.
  • Motor Coach Industries is recalling certain 2019-2022 D4000 ISTV, D4500, 2021 D4000, D4520, 2020-2021 D4505, D4005, 2020-2022 D45CRTLE, and 2019-2021 J4500 vehicles equipped with certain Cummins X12 diesel engines. The fuel tubes between the fuel rail and the injectors for cylinders four, five, and six may fatigue and crack, which can result in a high pressure fuel leak. A high pressure fuel leak in the presence of an ignition source can increase the risk of a fire. NHTSA says potentially 1,125 units are affected by the recall.
  • Shyft Group is recalling certain 2020-2023 Spartan RV Chassis K3 vehicles. The fuel tubes between the fuel rail and the injectors for cylinders four, five, and six may fatigue and crack, which can result in a high pressure fuel leak. A high pressure fuel leak in the presence of an ignition source can increase the risk of a fire. NHTSA says potentially 143 units are affected by the recall.
  • Spartan Fire is recalling certain 2019-2022 Gladiator and MetroStar vehicles. The fuel tubes between the fuel rail and the injectors for cylinders four, five, and six may fatigue and crack, which can result in a high pressure fuel leak. A high pressure fuel leak in the presence of an ignition source can increase the risk of a fire. NHTSA says potentially 114 units are affected by the recall.


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